Robotic foam sealing is useful in a wide range of activities including contrition, manufacturing, and industrial production. Robotic foam sealing has a lot of benefits and one of the main benefits is increasing production. There are so many ways in which robotic foam sealing helps to improve production and these are explained in this article.
We spoke to a representative from Robafoam, who has a lot of experience with robotic sealing systems, they say “Robots used in foam sealing have the potential to increase production at all levels of an organization, from the individual employee to the industry as a whole.” When robotic foam sealing is used to perform jobs that they can do more effectively and to a consistently better degree of quality than people, they increase productivity. Greater production can lead to increased demand, which can lead to the creation of additional jobs. These ‘spillovers’ can be visible inside a single company, along the value chain of an industry sector, and also in other industries.
Robotic foam sealing is likely to be the most advanced piece of machinery on the floor of any production plant. Since the beginning of time, robots have been utilized in assembly lines. These devices are made to do a specific duty again and over again without taking a break. The robots in certain factories may run continuously for weeks on end with only short breaks for maintenance. Industrial robots’ capacity to produce reliable outcomes time and time again is by far their biggest contribution.
One of the main reasons why so many businesses have started using robotic foam sealing in various production applications is because they can be depended on to produce good results on a continuous basis. Sealing is an area where robots highly excel. Robots built for this activity provide outcomes that are on par with the most competent human worker while taking a fraction of the time. Because robots never get weary, they never slow down or require a break. The robots will function at breakneck speed and with remarkable efficiency once they have been programmed for a certain purpose.
The producers may improve productivity without worrying about quality dropping since they can deliver a proper foam seal each time in much less time than it’ll take even the most skilled person. The addition of industrial robotic foam sealing to a production plant also has the advantage that many of the duties that robots undertake are hazardous for humans to conduct. The truth is that people are much more vulnerable than robots, and an event that may badly harm or even kill a human would only leave a robot with minor injuries.
How Robotic Foam sealing increases productivity
Addresses manual Operations
Robotic foam sealing can readily handle manual activities involving the sealing of cartons or other objects. Gasket foam insulation by hand is time-consuming and laborious, particularly when creases or other abnormalities impede the process that removes the paper backing from the adhesive strip. This issue is exacerbated in cold-weather outdoor installations due to the necessity of removing gloves in order to install gaskets. Gaskets that are improperly fitted or missing decrease quality and cause consumer unhappiness.
Robotic foam sealing, on the other hand, is less expensive than cut foam and provides a superior seal. The flexibility and accuracy that are necessary to fulfill production needs are provided by robotic automation as well.
Completely automated, accurate, and repeated
The foaming process can be precisely recreated at any moment thanks to the precise, completely automated management of the dosing mechanism. Here, the linear robot uses repetition precision in moving the blending head over components. The dosing unit’s control mechanism matches the application amount dosing with the traversal speed of the linear robot.
A high-quality finish is ensured through the use of cutting-edge plant technology and specially designed materials. Material processing using robotic foam sealing applies the seals in liquid form to any component shape. To prepare it for coating, the substance is mechanically blended with a stream of air. A fine-celled foam is created as a result of this process. The air rate is adjustable and tailored to your needs.
Robotic foam sealing allows you to monitor the number of materials that are used in the process. This ensures that the right settings are used and the right material is used while ensuring accuracy.
The use of precision robotic foam sealing ensures the greatest level of process safety and efficiency. Components made with quick-special materials are ready to use right away and don’t require any rework once they’ve been assembled.
Lots of seal tolerances are possible
Since you will be able to use a lot of seal tolerances with robotic foam sealing, productivity is widely increased. The sealant is mechanically transformed with a foam sealing device that makes use of precisely measured amounts of sealant and compressed air. Due to the sheer effort necessary to combine the mixture, it produces a homogenous foam structure when applied to the plastic component. By changing the ingredients to air ratio, the technique may produce a range of foam softness.
They allow businesses to become or remain competitive when used properly
For small-to-medium (SME) firms, this is critical, since they are at the heart of the economy of both developing and developed nations. It also allows major corporations to improve their competitiveness by allowing them to develop and deliver products more quickly. The use of robotic foam sealing is also allowing firms in high-cost nations to ‘reshore,’ or bring back to their home base, portions of the supply chain that were previously outsourced to lower labor sources. The greatest danger to jobs right now isn’t automation, but rather a failure to stay competitive.
Robotic foam sealing is unlikely to take over all human occupations, just as the industrial revolution did not eliminate all craft workers. Robotic foam sealing, on the other hand, is extremely likely to increase worker productivity. Robotic foam sealing enables businesses to produce high-quality items with fewer resources. This leads to increased economic growth as well as GDP, which benefits everyone. Ultimately, it’s possible that several manual labor occupations will not be replaced by robots after all. Converting physically demanding occupations into positions managing robots might be beneficial to both people and businesses.